在工具试模过程中快速识别与成型相关的材料缺陷
挑战
除了检查部件的形状和尺寸是否正确一致外，还必须在试模过程中确保部件在成型时不会出现材料缺陷。在成型过程中，材料的某些部分可能会出现应变值过大或材料厚度减少的情况。此类情况下，生产出来的部件就会受到严重削弱，并有撕裂的危险。这些材料缺陷无法用肉眼看见。
必须在试模过程中对工具进行修改，使部件的应变值和材料厚度仍在公差范围内。这可以通过调整机床参数或优化刀具几何形状等方式来实现。
解决方案
要找出部件是否存在材料缺陷，需要检查成型过程中的材料行为。ARGUS系统在这方面提供了帮助。借助相应的测量相机，可以对整个表面的形状变化进行三维扫描。只需拍摄几张部件的测量图像即可实现。根据这些三维数据，可以计算出部件整个表面的应变值。
如果将结果与成形极限曲线(FLC)联系起来，就会生成成型极限图(FLD)。FLD可以显示工件中需要调整润滑、接触压力和工件定位等机器参数的区域。其还可显示是否以及在哪些地方需要重新加工刀具几何形状。
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![]({"xsmall":"https://www.zeiss.com.cn/content/dam/iqs/r/systems/optical-3d/3d-scanning/atos/atos-q/zeiss_atos-q-1-1.jpg/_jcr_content/renditions/original.image_file.100.100.file/zeiss_atos-q-1-1.jpg","small":"https://www.zeiss.com.cn/content/dam/iqs/r/systems/optical-3d/3d-scanning/atos/atos-q/zeiss_atos-q-1-1.jpg/_jcr_content/renditions/original.image_file.360.360.file/zeiss_atos-q-1-1.jpg","medium":"https://www.zeiss.com.cn/content/dam/iqs/r/systems/optical-3d/3d-scanning/atos/atos-q/zeiss_atos-q-1-1.jpg/_jcr_content/renditions/original.image_file.768.768.file/zeiss_atos-q-1-1.jpg","large":"https://www.zeiss.com.cn/content/dam/iqs/r/systems/optical-3d/3d-scanning/atos/atos-q/zeiss_atos-q-1-1.jpg/_jcr_content/renditions/original.image_file.1024.1024.file/zeiss_atos-q-1-1.jpg","xlarge":"https://www.zeiss.com.cn/content/dam/iqs/r/systems/optical-3d/3d-scanning/atos/atos-q/zeiss_atos-q-1-1.jpg/_jcr_content/renditions/original.image_file.1280.1280.file/zeiss_atos-q-1-1.jpg","xxlarge":"https://www.zeiss.com.cn/content/dam/iqs/r/systems/optical-3d/3d-scanning/atos/atos-q/zeiss_atos-q-1-1.jpg/_jcr_content/renditions/original.image_file.1440.1440.file/zeiss_atos-q-1-1.jpg","max":"https://www.zeiss.com.cn/content/dam/iqs/r/systems/optical-3d/3d-scanning/atos/atos-q/zeiss_atos-q-1-1.jpg/_jcr_content/renditions/original./zeiss_atos-q-1-1.jpg"})
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![ScanBox Series 8]({"xsmall":"https://www.zeiss.com.cn/content/dam/iqs/r/systems/optical-3d/automated-solutions/scanbox/atos-scanbox-serie-8/zeiss_scanbox-series8_chapter1_stage_1000x1000.jpg/_jcr_content/renditions/original.image_file.100.100.1,0,1000,999.file/zeiss_scanbox-series8_chapter1_stage_1000x1000.jpg","small":"https://www.zeiss.com.cn/content/dam/iqs/r/systems/optical-3d/automated-solutions/scanbox/atos-scanbox-serie-8/zeiss_scanbox-series8_chapter1_stage_1000x1000.jpg/_jcr_content/renditions/original.image_file.360.360.1,0,1000,999.file/zeiss_scanbox-series8_chapter1_stage_1000x1000.jpg","medium":"https://www.zeiss.com.cn/content/dam/iqs/r/systems/optical-3d/automated-solutions/scanbox/atos-scanbox-serie-8/zeiss_scanbox-series8_chapter1_stage_1000x1000.jpg/_jcr_content/renditions/original.image_file.768.768.1,0,1000,999.file/zeiss_scanbox-series8_chapter1_stage_1000x1000.jpg","large":"https://www.zeiss.com.cn/content/dam/iqs/r/systems/optical-3d/automated-solutions/scanbox/atos-scanbox-serie-8/zeiss_scanbox-series8_chapter1_stage_1000x1000.jpg/_jcr_content/renditions/original.image_file.999.999.1,0,1000,999.file/zeiss_scanbox-series8_chapter1_stage_1000x1000.jpg","xlarge":"https://www.zeiss.com.cn/content/dam/iqs/r/systems/optical-3d/automated-solutions/scanbox/atos-scanbox-serie-8/zeiss_scanbox-series8_chapter1_stage_1000x1000.jpg/_jcr_content/renditions/original.image_file.999.999.1,0,1000,999.file/zeiss_scanbox-series8_chapter1_stage_1000x1000.jpg","xxlarge":"https://www.zeiss.com.cn/content/dam/iqs/r/systems/optical-3d/automated-solutions/scanbox/atos-scanbox-serie-8/zeiss_scanbox-series8_chapter1_stage_1000x1000.jpg/_jcr_content/renditions/original.image_file.999.999.1,0,1000,999.file/zeiss_scanbox-series8_chapter1_stage_1000x1000.jpg","max":"https://www.zeiss.com.cn/content/dam/iqs/r/systems/optical-3d/automated-solutions/scanbox/atos-scanbox-serie-8/zeiss_scanbox-series8_chapter1_stage_1000x1000.jpg/_jcr_content/renditions/original.image_file.999.999.1,0,1000,999.file/zeiss_scanbox-series8_chapter1_stage_1000x1000.jpg"} "ScanBox Series 8")
![AiMax BestFit和AIMax Inline]({"xsmall":"https://www.zeiss.com.cn/content/dam/iqs/r/systems/optical-3d/automated-solutions/inline-inspections/aimax-bestfit-and-aimax-inline-/zeiss_aimaxfestfit-inline_stage_1000x1000.jpg/_jcr_content/renditions/original.image_file.100.100.file/zeiss_aimaxfestfit-inline_stage_1000x1000.jpg","small":"https://www.zeiss.com.cn/content/dam/iqs/r/systems/optical-3d/automated-solutions/inline-inspections/aimax-bestfit-and-aimax-inline-/zeiss_aimaxfestfit-inline_stage_1000x1000.jpg/_jcr_content/renditions/original.image_file.360.360.file/zeiss_aimaxfestfit-inline_stage_1000x1000.jpg","medium":"https://www.zeiss.com.cn/content/dam/iqs/r/systems/optical-3d/automated-solutions/inline-inspections/aimax-bestfit-and-aimax-inline-/zeiss_aimaxfestfit-inline_stage_1000x1000.jpg/_jcr_content/renditions/original.image_file.768.768.file/zeiss_aimaxfestfit-inline_stage_1000x1000.jpg","large":"https://www.zeiss.com.cn/content/dam/iqs/r/systems/optical-3d/automated-solutions/inline-inspections/aimax-bestfit-and-aimax-inline-/zeiss_aimaxfestfit-inline_stage_1000x1000.jpg/_jcr_content/renditions/original./zeiss_aimaxfestfit-inline_stage_1000x1000.jpg","xlarge":"https://www.zeiss.com.cn/content/dam/iqs/r/systems/optical-3d/automated-solutions/inline-inspections/aimax-bestfit-and-aimax-inline-/zeiss_aimaxfestfit-inline_stage_1000x1000.jpg/_jcr_content/renditions/original./zeiss_aimaxfestfit-inline_stage_1000x1000.jpg","xxlarge":"https://www.zeiss.com.cn/content/dam/iqs/r/systems/optical-3d/automated-solutions/inline-inspections/aimax-bestfit-and-aimax-inline-/zeiss_aimaxfestfit-inline_stage_1000x1000.jpg/_jcr_content/renditions/original./zeiss_aimaxfestfit-inline_stage_1000x1000.jpg","max":"https://www.zeiss.com.cn/content/dam/iqs/r/systems/optical-3d/automated-solutions/inline-inspections/aimax-bestfit-and-aimax-inline-/zeiss_aimaxfestfit-inline_stage_1000x1000.jpg/_jcr_content/renditions/original./zeiss_aimaxfestfit-inline_stage_1000x1000.jpg"} "AiMax BestFit和AIMax Inline")
![ZEISS INSPECT Airfoil]({"xsmall":"https://www.zeiss.com.cn/content/dam/iqs/r/software/zeiss-inspect/zeiss-inspect-apps/zeiss-airfoil/zeiss-insp-airfoil-keyvisual.jpg/_jcr_content/renditions/original.image_file.100.100.420,0,1500,1080.file/zeiss-insp-airfoil-keyvisual.jpg","small":"https://www.zeiss.com.cn/content/dam/iqs/r/software/zeiss-inspect/zeiss-inspect-apps/zeiss-airfoil/zeiss-insp-airfoil-keyvisual.jpg/_jcr_content/renditions/original.image_file.360.360.420,0,1500,1080.file/zeiss-insp-airfoil-keyvisual.jpg","medium":"https://www.zeiss.com.cn/content/dam/iqs/r/software/zeiss-inspect/zeiss-inspect-apps/zeiss-airfoil/zeiss-insp-airfoil-keyvisual.jpg/_jcr_content/renditions/original.image_file.768.768.420,0,1500,1080.file/zeiss-insp-airfoil-keyvisual.jpg","large":"https://www.zeiss.com.cn/content/dam/iqs/r/software/zeiss-inspect/zeiss-inspect-apps/zeiss-airfoil/zeiss-insp-airfoil-keyvisual.jpg/_jcr_content/renditions/original.image_file.1024.1024.420,0,1500,1080.file/zeiss-insp-airfoil-keyvisual.jpg","xlarge":"https://www.zeiss.com.cn/content/dam/iqs/r/software/zeiss-inspect/zeiss-inspect-apps/zeiss-airfoil/zeiss-insp-airfoil-keyvisual.jpg/_jcr_content/renditions/original.image_file.1080.1080.420,0,1500,1080.file/zeiss-insp-airfoil-keyvisual.jpg","xxlarge":"https://www.zeiss.com.cn/content/dam/iqs/r/software/zeiss-inspect/zeiss-inspect-apps/zeiss-airfoil/zeiss-insp-airfoil-keyvisual.jpg/_jcr_content/renditions/original.image_file.1080.1080.420,0,1500,1080.file/zeiss-insp-airfoil-keyvisual.jpg","max":"https://www.zeiss.com.cn/content/dam/iqs/r/software/zeiss-inspect/zeiss-inspect-apps/zeiss-airfoil/zeiss-insp-airfoil-keyvisual.jpg/_jcr_content/renditions/original.image_file.1080.1080.420,0,1500,1080.file/zeiss-insp-airfoil-keyvisual.jpg"} "ZEISS INSPECT Airfoil")
![BOSELLO WRE thunder]({"xsmall":"https://www.zeiss.com.cn/content/dam/iqs/r/systems/x-ray/2d-x-ray/bosello-wre-thunder/bosello_wre-thunder_zeiss_logo.jpg/_jcr_content/renditions/original.image_file.100.100.250,0,1750,1500.file/bosello_wre-thunder_zeiss_logo.jpg","small":"https://www.zeiss.com.cn/content/dam/iqs/r/systems/x-ray/2d-x-ray/bosello-wre-thunder/bosello_wre-thunder_zeiss_logo.jpg/_jcr_content/renditions/original.image_file.360.360.250,0,1750,1500.file/bosello_wre-thunder_zeiss_logo.jpg","medium":"https://www.zeiss.com.cn/content/dam/iqs/r/systems/x-ray/2d-x-ray/bosello-wre-thunder/bosello_wre-thunder_zeiss_logo.jpg/_jcr_content/renditions/original.image_file.768.768.250,0,1750,1500.file/bosello_wre-thunder_zeiss_logo.jpg","large":"https://www.zeiss.com.cn/content/dam/iqs/r/systems/x-ray/2d-x-ray/bosello-wre-thunder/bosello_wre-thunder_zeiss_logo.jpg/_jcr_content/renditions/original.image_file.1024.1024.250,0,1750,1500.file/bosello_wre-thunder_zeiss_logo.jpg","xlarge":"https://www.zeiss.com.cn/content/dam/iqs/r/systems/x-ray/2d-x-ray/bosello-wre-thunder/bosello_wre-thunder_zeiss_logo.jpg/_jcr_content/renditions/original.image_file.1280.1280.250,0,1750,1500.file/bosello_wre-thunder_zeiss_logo.jpg","xxlarge":"https://www.zeiss.com.cn/content/dam/iqs/r/systems/x-ray/2d-x-ray/bosello-wre-thunder/bosello_wre-thunder_zeiss_logo.jpg/_jcr_content/renditions/original.image_file.1440.1440.250,0,1750,1500.file/bosello_wre-thunder_zeiss_logo.jpg","max":"https://www.zeiss.com.cn/content/dam/iqs/r/systems/x-ray/2d-x-ray/bosello-wre-thunder/bosello_wre-thunder_zeiss_logo.jpg/_jcr_content/renditions/original.image_file.1500.1500.250,0,1750,1500.file/bosello_wre-thunder_zeiss_logo.jpg"} "BOSELLO WRE thunder"){kind=logo}
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