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蔡司在线解决方案。

蔡司自动检测系统在光学3D和2D测量技术以及机器人引导方面有数十年的经验。我们在全球装有数百台机器人装置,3D在线传感器被广泛用于车身结构中。我们根据客户的要求,设计并定制整个在线测量系统。我们通过广泛的技术和知识基础实现最大的柔性。

Surface Inspection Measurement ZEISS ABIS

Objective and fast measurement with modular sensors

With the ABIS II sensors, a wide range of defect types can be detected. Featuring a reliable, early recognition and classification of dents, bumps, sink marks, waviness, constrictions, cracks, etc., the systems represent the perfect quality control instruments for the production of sheet metal parts and bodies-in-white. Users especially benefit from the high precision and extremely short cycle times.

The modular sensor technology of ABIS II offers an exceptionally high flexibility. With the optional integration of the contrast sensor, the detection of contrast-sensitive defects such as adhesive residues, scratches and dirt, is also possible.

Geometry measurement

ZEISS AICell

ZEISS 3D sensors combine 2D contour measurement using the multiple line triangulation principle. This enables the high precision, high-speed inspection of complex geometric characteristics (features) in metal working and in car body construction.

ZEISS AICell trace

The ZEISS AICell trace is a correlation-free in-line measuring cell for real-time process monitoring of complex characteristics and ramp-up support strategy with the first manufactured part. It consists of AIMax cloud 3D sensor, tracking cameras and a carbon body with LED tags, which forms a fixed unit with the sensor. Tracking cameras identify the location and position of the sensor by detecting the LED tags on the carbon cage. The system accuracy of AICell trace is independent of the robot’s ability to accurately locate the measurement sensor. This networked system makes it possible to acquire reliable and informative measurement and inspection data with the desired level of precision starting with the very first part.  

ZEISS AIMax cloud
Chromatic white light sensors of ZEISS DotScan enable the non-contact capture of workpiece topography

Optical 3D sensor for in-line measurements

The ZEISS AIMax cloud optical 3D sensor is the new benchmark in robot-based 3D in-line metrology in the fields of sheet metal processing and car body construction. The sensor generates 3D point clouds directly at the production line and measures complex features with high precision in a fraction of a second.

Gap & Flush Measurement
Measurement of gap and flush along the entire process chain

ZEISS AIMax

is used in automated in-line gap and flush inspection and here inspects the optical gap on metal and painted surfaces.

ZEISS AIMax twin

is used to capture the geometric dimensions of the gap and the flush on metal and painted surfaces.

ZEISS AIMax twin UV

inspects the gap and flush values on painted and metal surfaces, as well as on non-cooperative and transparent surfaces.

Presentation of single-sensor technology and optical gap

Presentation of single-sensor technology and optical gap  

Presentation of double-head sensor technology and geometric gap

Presentation of double-head sensor technology and geometric gap

Created for the gap

Single sensor and double head sensor technology