100%全检。 
100%满足节拍。
蔡司在线解决方案。

蔡司自动检测系统在光学3D和2D测量技术以及机器人引导方面有数十年的经验。我们在全球装有数百台机器人装置,3D在线传感器被广泛用于车身结构中。我们根据客户的要求,设计并定制整个在线测量系统。我们通过广泛的技术和知识基础实现最大的柔性。

Quality Control Loops: The Key to Greater Productivity ZEISS Car Body Solutions at the Control Show 2019
ZEISS ABIS

ZEISS ABIS is used for automated optical in-line surface inspections of pressed metal and car body components as well as the entire car body in sync with the production cycle. This ensures an objective, highly efficient and reproducible quality assurance process for each part a company produces.

NEW: ZEISS CARFIT eMOBEE & ZEISS CARFIT lite

The new self-propelled system navigates completely autonomous to the measuring system. The appropriate interfaces then start the measuring programs. Corresponding to the new CARFIT lite there is a new simple and fast connection technology available which helps you to set up clamping devices easily and efficienctly.

ZEISS PiWeb

The data captured by the sensors forms closed ,networked quality control loops in ZEISS PiWeb and helps with the identification of future trends in production. With ZEISS PiWeb you visualize, store, analyze, exchange and network measurement data anywhere, even at different global sites.

NEW: ZEISS AIMax twin UV

This sensor takes the capture of gap and flush values one step further: in addition to coated and metal surfaces, it is now possible to obtain these values on non-cooperative and transparent surfaces.

NEW: ZEISS AIMax twin

ZEISS AIMax twin is used to capture the geometric dimensions of the gap and the flush. The doubled headed sensor performs inspections along the entire production chain: from metal surfaces in car body construction and coatings and extending all the way to the final assembly of painted surfaces.

Measurement of gap and flush

along the entire process chain

ZEISS AIMax

is used in automated in-line gap and flush inspection and here inspects the optical gap on metal and painted surfaces.

ZEISS AIMax twin

is used to capture the geometric dimensions of the gap and the flush on metal and painted surfaces.

ZEISS AIMax twin UV

inspects the gap and flush values on painted and metal surfaces, as well as on non-cooperative and transparent surfaces.

Presentation of single-sensor technology and optical gap

Presentation of single-sensor technology and optical gap  

Presentation of double-head sensor technology and geometric gap

Presentation of double-head sensor technology and geometric gap

Created for the gap

Single sensor and double head sensor technology

蔡司3D在线测量技术

蔡司AICell

蔡司3D传感器将2D轮廓管理与利用多线三角测量原理的3D测量相结合。这样就可以在金属加工和车身结构中实现高速、高精度的检测复杂的几何元素。

ZEISS AICell
ZEISS AICell trace

蔡司AICell追踪

网络系统包括3D传感器,摄像机和参考点。高度精确的AIMAX Cloud在几分之一秒内执行诸如螺栓、孔和边缘之类的特征的在线测量。传感器上的标记用于监测和计算位置。这确保了从一开始,就以您期望的精度水平
为您提供可靠且信息丰富的测量和检验数据。

测量实验中的相关性和对比测量值保持为最小值。

机器人引导

我们的2D和3D图像处理能够支持在零件处理和加工过程中各个环节的高精度和定位的识别,而通过可重复的零件夹具和上料系统是无法实现这点的。例如,为了实现这一点,信息会被传递给机器人控制系统,以实现有针对性的下件,上件和附加处理步骤。

机器人引导