利用工业计算机断层扫描测量技术进行在线过程控制 ZEISS VoluMax

NEW
Inline CT
for 100% inspection

高通量的计算机断层扫描技术

ZEISS VoluMax CT 系统是专为快速检测大量工件的应用需求而设计的。蔡司可根据不同的测量需求来定制相应的机型及软件。ZEISS VoluMax 可配置手动或自动上下料装置。

Upgrade to productivity

ZEISS VoluMax F1500 thunder

Detect defects reliably inside components without having to sacrifice maximum throughput? This is possible with the ZEISS VoluMax F1500 thunder computer tomograph, which is the first of its kind to be fully integrated into the production line, allowing the fastest 100% inspection.

Clever design

Higher throughput through reduced loading and unloading times! The pass-through concept of ZEISS VoluMax F1500 thunder enables fast loading. As a result, downtimes are reduced to a minimum, allowing higher throughput.

High throughput

In less than 60 seconds, components can be scanned with the computer tomograph. This guarantees a high throughput in the production line.

Full flexibility

The individually configurable system for holding a wide variety of components has a conveyor belt that can be adapted to your production environment.

Low space requirement

Thanks to the small footprint of ZEISS VoluMax F1500 thunder with 4.42 m², the system can be positioned very flexibly. In this way, you can reduce costs of ownership by efficiently using valuable space in production.

在生产过程中直接进行测试

ZEISS 在线 CT 扫描机可在生产过程中 100% 检验已加工的塑料部件和轻量化金属组件–即使在恶劣的生产环境中也是如此。该 CT 扫描机会自动输出测量结果是否合格,进而挑出异常的工件。进行 CT 连续检测过程中,系统可以捕获及储存大量不同的产品特征。

重大的测量项目经验

许多塑料、金属和复合材料组件的 CT 检验项目已采用 ZEISS VoluMax 系统,例如:ZEISS VoluMax CT 扫描机已用于检验塑料部件的尺寸稳定性、检查汽缸盖内是否有空腔或型砂残留,并也已用于检验安全气囊是否正确安装。ZEISS VoluMax CT 解决方案也适用于 100% 在线检验和随机样本的在线大量检测。

Analysis of a medical housing made of metal for cavities
Analysis of a medical housing made of metal for cavities
light metal zadd

Advanced software solutions for fully automated testing in the line

With ZEISS software, you can use the ZEISS VoluMax CT systems efficiently and exploit their full potential. The ZEISS Automated Defect Detection (ZADD) software uses the CAD model to automatically detect, localize, classify and evaluate whether there are any defects within your components that will impair their quality after processing. Defective components are automatically sorted out to save the costs of unnecessary further processing. The ZEISS PiWeb data management software recognizes repeated occurrence of defects, which allows early intervention in the casting process and thus reduces scrap and costs.

Measuring several components in one scan

A significant advantage of computed tomography is that it can replace several costly individual tests. Several smaller components can be recorded in one scan and automatically evaluated with regard to dimensional accuracy. This enables a high throughput in production.

Software for the analysis and visualization of industrial computed tomography
Software for the analysis and visualization of industrial computed tomography

ZEISS VoluMax Family

VoluMax M400

Fast inline metrology of small plastic parts

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VoluMax M800

Inline metrology of mid-sized plastic parts

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VoluMax F800

Fast inline inspection of mid-sized parts

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VoluMax F1500

Fast inline inspection of large parts

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VoluMax F1500 thunder

Fastest inline inspection of mid-sized parts

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Speed

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有关蔡司计算机断层扫描的更多信息,请访问YouTube

蔡司CT系统的工作原理

2017蔡司CT用户会议

使用蔡司METROTOM自动加载工件

蔡司塑料行业CT解决方案

ZEISS CT solutions used at starlim//sterner