![]({"small":"/gongyeceliang/innovation-magazine/2021/inline-defect-detection/j/m/section_156570ae-1abd-4bdf-8e2f-13b08678d0ad/sectionpar/column_control/column/columnpar/visibilitycontainer/wrapperpar/image/image.pic.s.1627897683744.jpg/trusted-surface-defect-detection-01.jpg","large":"/gongyeceliang/innovation-magazine/2021/inline-defect-detection/j/m/section_156570ae-1abd-4bdf-8e2f-13b08678d0ad/sectionpar/column_control/column/columnpar/visibilitycontainer/wrapperpar/image/image.pic.l.1627897683744.jpg/trusted-surface-defect-detection-01.jpg","medium":"/gongyeceliang/innovation-magazine/2021/inline-defect-detection/j/m/section_156570ae-1abd-4bdf-8e2f-13b08678d0ad/sectionpar/column_control/column/columnpar/visibilitycontainer/wrapperpar/image/image.pic.m.1627897683744.jpg/trusted-surface-defect-detection-01.jpg","full":"/gongyeceliang/innovation-magazine/2021/inline-defect-detection/j/m/section_156570ae-1abd-4bdf-8e2f-13b08678d0ad/sectionpar/column_control/column/columnpar/visibilitycontainer/wrapperpar/image/image.pic.f.1627897683744.jpg/trusted-surface-defect-detection-01.jpg"})
当视觉遇到决策
视觉检测——在线缺陷检测
当视觉遇到决策
出于美观和功能的目的,数以千计的汽车、航空航天、医疗和消费电子领域所使用的部件和产品对合适的表面质量都有特殊要求。从外观的角度来看,客户对一件产品的外观或感受会影响其价值和整体质量。这会影响到客户对您的品牌、声誉和质量的看法。许多部件在功能上也依赖于表面的质量。缺陷会影响零件的性能和可靠性。
蔡司SurfMax为各种类型的表面视觉检测提供了一个可靠的高速在线解决方案。它可评估从哑光到高抛光、从不透明到透明的材料表面和涂层。
SurfMax对表面进行多通道成像:灰度、光泽和坡度
这样就可识别和区分微小的缺陷。
SurfMax软件不仅能对这些异常进行识别和分类,还能够借助生产定义的灵敏度设置来确定缺陷的严重程度。这使得SurfMax能够区分真正的缺陷和可接受的表面异常之间的差异,以消除误判和漏判。通过量身定制的算法和机器学习,SurfMax已将视觉检测从主观艺术转变为可预测的科学。
![]({"small":"/gongyeceliang/innovation-magazine/2021/inline-defect-detection/j/m/section_933740254_4d432245-7547-4f9f-b955-b16b59ddb252/sectionpar/column_control_20706/column/columnpar/visibilitycontainer/wrapperpar/image_copy/image.pic.s.1627897690986.jpg/slope.jpg","large":"/gongyeceliang/innovation-magazine/2021/inline-defect-detection/j/m/section_933740254_4d432245-7547-4f9f-b955-b16b59ddb252/sectionpar/column_control_20706/column/columnpar/visibilitycontainer/wrapperpar/image_copy/image.pic.l.1627897690986.jpg/slope.jpg","medium":"/gongyeceliang/innovation-magazine/2021/inline-defect-detection/j/m/section_933740254_4d432245-7547-4f9f-b955-b16b59ddb252/sectionpar/column_control_20706/column/columnpar/visibilitycontainer/wrapperpar/image_copy/image.pic.m.1627897690986.jpg/slope.jpg","full":"/gongyeceliang/innovation-magazine/2021/inline-defect-detection/j/m/section_933740254_4d432245-7547-4f9f-b955-b16b59ddb252/sectionpar/column_control_20706/column/columnpar/visibilitycontainer/wrapperpar/image_copy/image.pic.f.1627897690986.jpg/slope.jpg"})
坡度:对局部区域的表面形貌和形状进行一致性的评估,并突出显示缺陷,包括凹痕、深划痕、桔皮和其它与形状及外观有关的缺陷。
![]({"small":"/gongyeceliang/innovation-magazine/2021/inline-defect-detection/j/m/section_933740254_4d432245-7547-4f9f-b955-b16b59ddb252/sectionpar/column_control_20706/column0/columnpar/visibilitycontainer/wrapperpar/image/image.pic.s.1627897692031.jpg/final-classification.jpg","large":"/gongyeceliang/innovation-magazine/2021/inline-defect-detection/j/m/section_933740254_4d432245-7547-4f9f-b955-b16b59ddb252/sectionpar/column_control_20706/column0/columnpar/visibilitycontainer/wrapperpar/image/image.pic.l.1627897692031.jpg/final-classification.jpg","medium":"/gongyeceliang/innovation-magazine/2021/inline-defect-detection/j/m/section_933740254_4d432245-7547-4f9f-b955-b16b59ddb252/sectionpar/column_control_20706/column0/columnpar/visibilitycontainer/wrapperpar/image/image.pic.m.1627897692031.jpg/final-classification.jpg","full":"/gongyeceliang/innovation-magazine/2021/inline-defect-detection/j/m/section_933740254_4d432245-7547-4f9f-b955-b16b59ddb252/sectionpar/column_control_20706/column0/columnpar/visibilitycontainer/wrapperpar/image/image.pic.f.1627897692031.jpg/final-classification.jpg"})
最终分类:检测到的表面和严重程度分类
![]({"small":"/gongyeceliang/innovation-magazine/2021/inline-defect-detection/j/m/section_933740254_4d432245-7547-4f9f-b955-b16b59ddb252/sectionpar/column_control_20706/column1/columnpar/visibilitycontainer/wrapperpar/image_copy/image.pic.s.1627897692924.jpg/grayscale.jpg","large":"/gongyeceliang/innovation-magazine/2021/inline-defect-detection/j/m/section_933740254_4d432245-7547-4f9f-b955-b16b59ddb252/sectionpar/column_control_20706/column1/columnpar/visibilitycontainer/wrapperpar/image_copy/image.pic.l.1627897692924.jpg/grayscale.jpg","medium":"/gongyeceliang/innovation-magazine/2021/inline-defect-detection/j/m/section_933740254_4d432245-7547-4f9f-b955-b16b59ddb252/sectionpar/column_control_20706/column1/columnpar/visibilitycontainer/wrapperpar/image_copy/image.pic.m.1627897692924.jpg/grayscale.jpg","full":"/gongyeceliang/innovation-magazine/2021/inline-defect-detection/j/m/section_933740254_4d432245-7547-4f9f-b955-b16b59ddb252/sectionpar/column_control_20706/column1/columnpar/visibilitycontainer/wrapperpar/image_copy/image.pic.f.1627897692924.jpg/grayscale.jpg"})
灰度:提供与白光反射率变化相关的信息,并突出显示如变色和斑点等缺陷以及零件轮廓。
![]({"small":"/gongyeceliang/innovation-magazine/2021/inline-defect-detection/j/m/section_933740254_4d432245-7547-4f9f-b955-b16b59ddb252/sectionpar/column_control_20706/column2/columnpar/visibilitycontainer/wrapperpar/image_copy_copy/image.pic.s.1627897693642.jpg/gloss.jpg","large":"/gongyeceliang/innovation-magazine/2021/inline-defect-detection/j/m/section_933740254_4d432245-7547-4f9f-b955-b16b59ddb252/sectionpar/column_control_20706/column2/columnpar/visibilitycontainer/wrapperpar/image_copy_copy/image.pic.l.1627897693642.jpg/gloss.jpg","medium":"/gongyeceliang/innovation-magazine/2021/inline-defect-detection/j/m/section_933740254_4d432245-7547-4f9f-b955-b16b59ddb252/sectionpar/column_control_20706/column2/columnpar/visibilitycontainer/wrapperpar/image_copy_copy/image.pic.m.1627897693642.jpg/gloss.jpg","full":"/gongyeceliang/innovation-magazine/2021/inline-defect-detection/j/m/section_933740254_4d432245-7547-4f9f-b955-b16b59ddb252/sectionpar/column_control_20706/column2/columnpar/visibilitycontainer/wrapperpar/image_copy_copy/image.pic.f.1627897693642.jpg/gloss.jpg"})
光泽度:提供关于光泽度的详细信息,并根据观察到的光散射程度,突出显示诸如划痕、纹理不均匀、残留物甚至指纹等缺陷。
![]({"small":"/gongyeceliang/innovation-magazine/2021/inline-defect-detection/j/m/section_933740254_4d432245-7547-4f9f-b955-b16b59ddb252/sectionpar/column_control_20706_1737101679/column/columnpar/visibilitycontainer/wrapperpar/image_copy/image.pic.s.1627897694576.jpg/reporting-and-statistical-analysis-piweb.jpg","large":"/gongyeceliang/innovation-magazine/2021/inline-defect-detection/j/m/section_933740254_4d432245-7547-4f9f-b955-b16b59ddb252/sectionpar/column_control_20706_1737101679/column/columnpar/visibilitycontainer/wrapperpar/image_copy/image.pic.l.1627897694576.jpg/reporting-and-statistical-analysis-piweb.jpg","medium":"/gongyeceliang/innovation-magazine/2021/inline-defect-detection/j/m/section_933740254_4d432245-7547-4f9f-b955-b16b59ddb252/sectionpar/column_control_20706_1737101679/column/columnpar/visibilitycontainer/wrapperpar/image_copy/image.pic.m.1627897694576.jpg/reporting-and-statistical-analysis-piweb.jpg","full":"/gongyeceliang/innovation-magazine/2021/inline-defect-detection/j/m/section_933740254_4d432245-7547-4f9f-b955-b16b59ddb252/sectionpar/column_control_20706_1737101679/column/columnpar/visibilitycontainer/wrapperpar/image_copy/image.pic.f.1627897694576.jpg/reporting-and-statistical-analysis-piweb.jpg"})
使用蔡司PiWeb进行报告和统计分析
通过创建数字化的缺陷库,SurfMax可提供100%的可追溯性和识别制造过程趋势的可能性。蔡司PiWeb可以支持用户在CAD模型上绘制和查看缺陷图像及分类。
![]({"small":"/gongyeceliang/innovation-magazine/2021/inline-defect-detection/j/m/section_933740254_4d432245-7547-4f9f-b955-b16b59ddb252/sectionpar/column_control_20706_1737101679/column0/columnpar/visibilitycontainer/wrapperpar/image/image.pic.s.1627897695633.jpg/reporting-and-statistical-analysis.jpg","large":"/gongyeceliang/innovation-magazine/2021/inline-defect-detection/j/m/section_933740254_4d432245-7547-4f9f-b955-b16b59ddb252/sectionpar/column_control_20706_1737101679/column0/columnpar/visibilitycontainer/wrapperpar/image/image.pic.l.1627897695633.jpg/reporting-and-statistical-analysis.jpg","medium":"/gongyeceliang/innovation-magazine/2021/inline-defect-detection/j/m/section_933740254_4d432245-7547-4f9f-b955-b16b59ddb252/sectionpar/column_control_20706_1737101679/column0/columnpar/visibilitycontainer/wrapperpar/image/image.pic.m.1627897695633.jpg/reporting-and-statistical-analysis.jpg","full":"/gongyeceliang/innovation-magazine/2021/inline-defect-detection/j/m/section_933740254_4d432245-7547-4f9f-b955-b16b59ddb252/sectionpar/column_control_20706_1737101679/column0/columnpar/visibilitycontainer/wrapperpar/image/image.pic.f.1627897695633.jpg/reporting-and-statistical-analysis.jpg"})
可在批量分析过程中隔离特定缺陷,以识别和纠正生产过程中的样品。