再获殊荣,蔡司荣获2020年度扁线电机供应商贡献奖
![]({"small":"/gongyeceliang/guanyuwomen/press/2021-hairpin-motor-award/j/m/section_81723048_cop/sectionpar/column_control_1577388339/column/columnpar/visibilitycontainer/wrapperpar/image_copy/image.pic.s.1621243468307.png/2021hairpin-motor-award1.png","large":"/gongyeceliang/guanyuwomen/press/2021-hairpin-motor-award/j/m/section_81723048_cop/sectionpar/column_control_1577388339/column/columnpar/visibilitycontainer/wrapperpar/image_copy/image.pic.l.1621243468307.png/2021hairpin-motor-award1.png","medium":"/gongyeceliang/guanyuwomen/press/2021-hairpin-motor-award/j/m/section_81723048_cop/sectionpar/column_control_1577388339/column/columnpar/visibilitycontainer/wrapperpar/image_copy/image.pic.m.1621243468307.png/2021hairpin-motor-award1.png","full":"/gongyeceliang/guanyuwomen/press/2021-hairpin-motor-award/j/m/section_81723048_cop/sectionpar/column_control_1577388339/column/columnpar/visibilitycontainer/wrapperpar/image_copy/image.pic.f.1621243468307.png/2021hairpin-motor-award1.png"})
继上月蔡司荣获年度最佳动力电池设备奖之后,在4月19日至20日上海嘉定举办的2021APS第八届汽车动力系统峰会(华东站)暨扁线电机匹配技术高峰论坛上,蔡司荣幸被授予2020年度扁线电机供应商贡献奖——单机设备的供应商贡献奖。这也是对蔡司新能源解决方案在助力扁线电机应对质量挑战的肯定。
随着汽车动力系统的集成化、小型化、轻量化发展趋势,扁线电机当仁不让成为电驱行业的“宠儿”。为应对扁线电机的市场潜力以及研发过程中遇到的难题,2021年4月19日至20日在上海嘉定,来自世界各地的扁线电机行业专家、业界同仁汇聚于此,共同见证属于扁线电机行业盛会——2021APS第八届汽车动力系统峰会(华东站)暨扁线电机匹配技术高峰论坛的隆重召开!
![]({"small":"/gongyeceliang/guanyuwomen/press/2021-hairpin-motor-award/j/m/section_81723048_cop/sectionpar/column_control_15773/column/columnpar/visibilitycontainer/wrapperpar/image_copy/image.pic.s.1621243468597.png/2021hairpin-motor-award3.png","large":"/gongyeceliang/guanyuwomen/press/2021-hairpin-motor-award/j/m/section_81723048_cop/sectionpar/column_control_15773/column/columnpar/visibilitycontainer/wrapperpar/image_copy/image.pic.l.1621243468597.png/2021hairpin-motor-award3.png","medium":"/gongyeceliang/guanyuwomen/press/2021-hairpin-motor-award/j/m/section_81723048_cop/sectionpar/column_control_15773/column/columnpar/visibilitycontainer/wrapperpar/image_copy/image.pic.m.1621243468597.png/2021hairpin-motor-award3.png","full":"/gongyeceliang/guanyuwomen/press/2021-hairpin-motor-award/j/m/section_81723048_cop/sectionpar/column_control_15773/column/columnpar/visibilitycontainer/wrapperpar/image_copy/image.pic.f.1621243468597.png/2021hairpin-motor-award3.png"})
蔡司工业质量解决方案应用经理郑天翼先生在本次会议中发表《扁线电机的质量控制解决方案》精彩演讲。针对扁线电机,蔡司可以提供从实验室到产线的多样化解决方案,包括单件、定子总成测试方案、三坐标探针解决方案激光测量等一系列针对扁线电机工艺,是电机关键性能的质量保证。
![]({"small":"/gongyeceliang/guanyuwomen/press/2021-hairpin-motor-award/j/m/section_81723048_cop/sectionpar/column_control_15773_124142452/column/columnpar/visibilitycontainer/wrapperpar/image_copy/image.pic.s.1621243468655.png/2021hairpin-motor-award6.png","large":"/gongyeceliang/guanyuwomen/press/2021-hairpin-motor-award/j/m/section_81723048_cop/sectionpar/column_control_15773_124142452/column/columnpar/visibilitycontainer/wrapperpar/image_copy/image.pic.l.1621243468655.png/2021hairpin-motor-award6.png","medium":"/gongyeceliang/guanyuwomen/press/2021-hairpin-motor-award/j/m/section_81723048_cop/sectionpar/column_control_15773_124142452/column/columnpar/visibilitycontainer/wrapperpar/image_copy/image.pic.m.1621243468655.png/2021hairpin-motor-award6.png","full":"/gongyeceliang/guanyuwomen/press/2021-hairpin-motor-award/j/m/section_81723048_cop/sectionpar/column_control_15773_124142452/column/columnpar/visibilitycontainer/wrapperpar/image_copy/image.pic.f.1621243468655.png/2021hairpin-motor-award6.png"})
扁铜线通过拉直,绝缘处理,切割,2D和3D折弯后插入定子槽中。在这个过程中:
- 折弯过程是非常快速和完全自动化的生产流程,大约1-2秒生产一个扁铜线
- 电动机根据设计在每一个定子中包含大约100-400个扁铜线
- 扁铜线将插入定子槽内,如果扁铜线的形状不在公差以内,将无法插入
- 接触式探测无法进行因为接触时会发生变形
- 扁铜线的绝缘层很脆弱,在弯曲过程中很容易损坏
蔡司新能源汽车解决方案
针对以上的工艺流程和质量要求,蔡司提供了从实验室到产线的多样化解决方案。
![]({"small":"/gongyeceliang/guanyuwomen/press/2021-hairpin-motor-award/j/m/section_81723048_cop/sectionpar/column_control_15773_1415847159/column/columnpar/visibilitycontainer/wrapperpar/image_copy/image.pic.s.1621243468725.png/2021hairpin-motor-award5.png","large":"/gongyeceliang/guanyuwomen/press/2021-hairpin-motor-award/j/m/section_81723048_cop/sectionpar/column_control_15773_1415847159/column/columnpar/visibilitycontainer/wrapperpar/image_copy/image.pic.l.1621243468725.png/2021hairpin-motor-award5.png","medium":"/gongyeceliang/guanyuwomen/press/2021-hairpin-motor-award/j/m/section_81723048_cop/sectionpar/column_control_15773_1415847159/column/columnpar/visibilitycontainer/wrapperpar/image_copy/image.pic.m.1621243468725.png/2021hairpin-motor-award5.png","full":"/gongyeceliang/guanyuwomen/press/2021-hairpin-motor-award/j/m/section_81723048_cop/sectionpar/column_control_15773_1415847159/column/columnpar/visibilitycontainer/wrapperpar/image_copy/image.pic.f.1621243468725.png/2021hairpin-motor-award5.png"})
光学测头非接触式测量
LineScan
- 快速3D工件数据获取和数据分析
- 高精度名义值与实际值对比
- 仅需在三坐标上加配LineScan测头及一套软件,即可自动运行
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DotScan
- 对于扁铜线光亮的绝缘层表面测量没有任何困难
- 被测量区域狭小,采用非接触式光学检测完美实
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手持和蓝光扫描,蔡司逆向工程软件
- 设计不只是在CAD软件中画图
- 样件形状确认需要多次弯曲实验迭代
- 扫描成品和CAD模型修改是必要的
- 通过条纹投影或激光三角测量,生成高分辨率精确点云
- 利用蔡司逆向工程软件快速得到准确的CAD模型
![]({"small":"/gongyeceliang/guanyuwomen/press/2021-hairpin-motor-award/j/m/section_81723048_cop/sectionpar/column_control_15773_752130494/column/columnpar/visibilitycontainer/wrapperpar/image_copy/image.pic.s.1621243468477.png/2021hairpin-motor-award4.png","large":"/gongyeceliang/guanyuwomen/press/2021-hairpin-motor-award/j/m/section_81723048_cop/sectionpar/column_control_15773_752130494/column/columnpar/visibilitycontainer/wrapperpar/image_copy/image.pic.l.1621243468477.png/2021hairpin-motor-award4.png","medium":"/gongyeceliang/guanyuwomen/press/2021-hairpin-motor-award/j/m/section_81723048_cop/sectionpar/column_control_15773_752130494/column/columnpar/visibilitycontainer/wrapperpar/image_copy/image.pic.m.1621243468477.png/2021hairpin-motor-award4.png","full":"/gongyeceliang/guanyuwomen/press/2021-hairpin-motor-award/j/m/section_81723048_cop/sectionpar/column_control_15773_752130494/column/columnpar/visibilitycontainer/wrapperpar/image_copy/image.pic.f.1621243468477.png/2021hairpin-motor-award4.png"})
此外,蔡司在新能源汽车行业发布了众多别出心裁的新应用,如电池在线检测、电镜全套解决方案 、电池极耳弯折检测、以及电机扁铜线检测,为供应链上的客户提供从研发、生产、质量管理等全流程的解决方案。也正是基于此,蔡司获得了组委会的肯定,荣获2020年度扁线电机供应商贡献奖—单机设备组供应商贡献奖。
![]({"small":"/gongyeceliang/guanyuwomen/press/2021-hairpin-motor-award/j/m/section_81723048_cop/sectionpar/column_control_16279/column/columnpar/visibilitycontainer/wrapperpar/image/image.pic.s.1621244675545.jpg/2021hairpin-motor-award8.jpg","large":"/gongyeceliang/guanyuwomen/press/2021-hairpin-motor-award/j/m/section_81723048_cop/sectionpar/column_control_16279/column/columnpar/visibilitycontainer/wrapperpar/image/image.pic.l.1621244675545.jpg/2021hairpin-motor-award8.jpg","medium":"/gongyeceliang/guanyuwomen/press/2021-hairpin-motor-award/j/m/section_81723048_cop/sectionpar/column_control_16279/column/columnpar/visibilitycontainer/wrapperpar/image/image.pic.m.1621244675545.jpg/2021hairpin-motor-award8.jpg","full":"/gongyeceliang/guanyuwomen/press/2021-hairpin-motor-award/j/m/section_81723048_cop/sectionpar/column_control_16279/column/columnpar/visibilitycontainer/wrapperpar/image/image.pic.f.1621244675545.jpg/2021hairpin-motor-award8.jpg"})
未来,蔡司将继续致力于成为新能源汽车客户的第一选择,为全球新能源汽车行业发展保驾护航。